Groover’s Principles of Modern Manufacturing (SI Version)

DescriptionGroover’s Principles of Modern Manufacturing, is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. As in preceding editions, the author’s objective is to provide a treatment of manufacturing that is modern and quantitative. The book’s modern approach is based on balanced coverage of the basic engineering materials, the inclusion of recently developed manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science and its greater use of mathematical models and quantitative end-of-chapter problems.Table of Contents1. Introduction And Overview Of Manufacturing1.1 What is Manufacturing?1.2 Materials in Manufacturing1.3 Manufacturing Processes1.4 Production Systems1.5 Manufacturing EconomicsPart I: Engineering Materials and Product Attributes2 The Nature Of Materials2.1 Atomic Structure and the Elements2.2 Bonding between Atoms and Molecules2.3 Crystalline Structures2.4 Noncrystalline (Amorphous) Structures2.5 Engineering Materials3 Mechanical Properties Of Materials3.1 Stress–Strain Relationships3.2 Hardness3.3 Effect of Temperature on Properties3.4 Fluid Properties3.5 Viscoelastic Behavior of Polymers4 Physical Properties Of Materials4.1 Volumetric and Melting Properties4.2 Thermal Properties4.3 Mass Diffusion4.4 Electrical Properties4.5 Electrochemical Processes5 Engineering Materials5.1 Metals and Their Alloys5.2 Ceramics5.3 Polymers5.4 Composite Materials6 Dimensions, Surfaces, And Their Measurement6.1 Dimensions, Tolerances, and Related Attributes6.2 Conventional Measuring Instruments and Gages6.3 Surfaces6.4 Measurement of Surfaces6.5 Effect of Manufacturing ProcessesPart II: Solidification Processes7 Fundamentals Of Metal Casting7.1 Overview of Casting Technology7.2 Heating and Pouring7.3 Solidification and Cooling8 Metal Casting Processes8.1 Sand Casting8.2 Other Expendable-Mold Casting Processes8.3 Permanent-Mold Casting Processes8.4 Foundry Practice8.5 Casting Quality8.6 Castability and Casting Metals8.7 Product Design Considerations9 Glassworking9.1 Raw Materials Preparation and Melting9.2 Shaping Processes in Glassworking9.3 Heat Treatment and Finishing9.4 Product Design Considerations10 Shaping Processes For Plastics10.1 Properties of Polymer Melts10.2 Extrusion10.3 Production of Sheet and Film10.4 Fiber and Filament Production (Spinning)10.5 Coating Processes10.6 Injection Molding10.7 Compression and Transfer Molding10.8 Blow Molding and Rotational Molding10.9 Thermoforming10.10 Casting10.11 Polymer Foam Processing and Forming10.12 Product Design Considerations11 Processing Of Polymer Matrix Composites And Rubber11.1 Overview of PMC Processing11.2 Open-Mold Processes11.3 Closed-Mold Processes11.4 Other PMC Shaping Processes11.5 Rubber Processing and Shaping11.6 Manufacture of Tires and Other Rubber ProductsPart III: Particulate Processing of Metals and Ceramics12 Powder Metallurgy12.1 Characterization of Engineering Powders12.2 Production of Metallic Powders12.3 Conventional Pressing and Sintering12.4 Alternative Pressing and Sintering Techniques12.5 Materials and Products for Powder Metallurgy12.6 Design Considerations in Powder Metallurgy13 Processing Of Ceramics And Cermets13.1 Processing of Traditional Ceramics13.2 Processing of New Ceramics13.3 Processing of Cermets13.4 Product Design ConsiderationsPart IV: Metal Forming and Sheet Metalworking14 Fundamentals Of Metal Forming14.1 Overview of Metal Forming14.2 Material Behavior in Metal Forming14.3 Temperature in Metal Forming14.4 Strain Rate Sensitivity14.5 Friction and Lubrication in Metal Forming15 Bulk Deformation Processes In Metal Working15.1 Rolling15.2 Forging15.3 Extrusion15.4 Wire and Bar Drawing16 Sheet Metalworking16.1 Cutting Operations16.2 Bending Operations16.3 Drawing16.4 Dies and Presses for Sheet Metal Processes16.5 Other Sheet-Metal-Forming Operations16.6 Sheet Metal Operations Not Performed on Presses16.7 Bending of Tube StockPart V: Material Removal Processes17 Theory Of Metal Machining17.1 Overview of Machining Technology17.2 Theory of Chip Formation in Metal Machining17.3 Force Relationships and the Merchant Equation17.4 Power and Energy Relationships in Machining17.5 Cutting Temperature18 Machining Operations And Machine Tools18.1 Machining and Part Geometry18.2 Turning and Related Operations18.3 Drilling and Related Operations18.4 Milling18.5 Machining Centers and Turning Centers18.6 Other Machining Operations18.7 Machining Operations for Special Geometries18.8 High-Speed Machining19 Cutting-Tool Technology19.1 Tool Life19.2 Tool Materials19.3 Tool Geometry19.4 Cutting Fluids20 Economic And Product Design Considerations In Machining20.1 Machinability20.2 Tolerances and Surface Finish20.3 Machining Economics20.4 Product Design Considerations in Machining21 Grinding And Other Abrasive Processes21.1 Grinding21.2 Related Abrasive Processes22 Nontraditional Machining And Thermal Cutting Processes22.1 Mechanical Energy Processes22.2 Electrochemical Machining Processes22.3 Thermal Energy Processes22.4 Chemical Machining22.5 Application ConsiderationsPart VI: Property-Enhancing and Surface Processing Operations23 Heat Treatment Of Metals23.1 Annealing23.2 Martensite Formation in Steel23.3 Precipitation Hardening23.4 Surface Hardening23.5 Heat Treatment Methods and Facilities24 Surface Processing Operations24.1 Industrial Cleaning Processes24.2 Diffusion and Ion Implantation24.3 Plating and Related Processes24.4 Conversion Coating24.5 Vapor Deposition Processes24.6 Organic Coatings24.7 Porcelain Enameling and Other Ceramic Coatings24.8 Thermal and Mechanical Coating ProcessesPart VII: Joining and Assembly Processes25 Fundamentals Of Welding25.1 Overview of Welding Technology25.2 The Weld Joint25.3 Physics of Welding25.4 Features of a Fusion-Welded Joint26 Welding Processes26.1 Arc Welding26.2 Resistance Welding26.3 Oxyfuel Gas Welding26.4 Other Fusion-Welding Processes26.5 Solid-State Welding26.6 Weld Quality26.7 Weldability26.8 Design Considerations in Welding27 Brazing, Soldering, And Adhesive Bonding27.1 Brazing27.2 Soldering27.3 Adhesive Bonding28 Mechanical Assembly28.1 Threaded Fasteners28.2 Rivets and Eyelets28.3 Assembly Methods Based on Interference Fits28.4 Other Mechanical Fastening Methods28.5 Molding Inserts and Integral Fasteners28.6 Design for AssemblyPart VIII: Special Processing and Assembly Technologies29 Rapid Prototyping And Additive Manufacturing29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing29.2 Additive Manufacturing Processes29.3 Cycle Time and Cost Analysis29.4 Additive Manufacturing Applications30 Processing Of Integrated Circuits30.1 Overview of IC Processing30.2 Silicon Processing30.3 Lithography30.4 Layer Processes Used in IC Fabrication30.5 Integrating the Fabrication Steps30.6 IC Packaging30.7 Yields in IC Processing31 Electronics Assembly And Packaging31.1 Electronics Packaging31.2 Printed Circuit Boards31.3 Printed Circuit Board Assembly31.4 Electrical Connector Technology32 Microfabrication Technologies32.1 Microsystem Products32.2 Microfabrication Processes33 Nanofabrication Technologies33.1 Nanotechnology Products and Applications33.2 Introduction to Nanoscience33.3 Nanofabrication ProcessesPart IX: Manufacturing Systems34 Automation Technologies For Manufacturing Systems34.1 Automation Fundamentals34.2 Hardware for Automation34.3 Computer Numerical Control34.4 Industrial Robotics35 Integrated Manufacturing Systems35.1 Material Handling35.2 Fundamentals of Production Lines35.3 Manual Assembly Lines35.4 Automated Production Lines35.5 Cellular Manufacturing35.6 Flexible Manufacturing Systems35.7 Computer-Integrated ManufacturingPart X: Manufacturing Support Systems36 Process Planning And Production Control36.1 Process Planning36.2 Other Manufacturing Engineering Functions36.3 Production Planning and Control36.4 Just-In-Time Delivery Systems36.5 Lean Production37 Quality Control And Inspection37.1 Product Quality37.2 Process Capability and Tolerances37.3 Statistical Process Control37.4 Quality Programs in Manufacturing37.5 Inspection Principles37.6 Modern Inspection TechnologiesAppendix: Answers to Selected ProblemsIndex